Sofa Cushion Foam Cut To Size
Measure & Enter Foam Size
Carefully measure your current cushions and enter the size in mm, cm or inches. If you are struggling take a look at our handy guide on how to measure your foam. Not the exact shape you are looking for? Why not view our full range of foam shapes?
How To Measure Your Foam
If possible, it is always best to measure sizes from your existing covers. Measuring old foam is not always accurate as foam can become misshaped over time. Measure your covers from corner to corner along the seams, pulling the cover taught to ensure you get a good fit. It is always best to measure both the front and back of each cover as some cushions can vary in width from front to back. Again, when measuring the depth of a cushion it should be done seam to seam, if you have a piped edge cover measure between the piping.
You should order foam to the size of the cover border width and then add Dacron and stockinette to get the best fit for your cushion. You should never measure across the middle of a cushion as it may have a domed top which will affect your overall measurements. Please select the appropriate product shape from our list and enter your dimension as per the measuring process above. If you can't find what you are looking for, please do not hesitate to give us a call and we will be happy to help.
Note for Sofa Cushions: Our regular advice is to measure from seam to seam. However, if your cushions rise significantly past the seams, you may need to add extra depth for a fuller fit inside your cushion covers. Choosing to include Dacron will add approximately 1cm to the top and 1cm to the bottom of your foam. If you are replacing a domed cushion that isn’t shaped like any of the templates we offer, please contact us for assistance.
Related Products
Foam Cushion Cut to Size Service
As a specialist in foam cut to size, our team regularly creates products for a wide array of applications. We can provide cut to size foam for practically any purpose you need. Here are just a few examples of what we make on a day-to-day basis.
Seating Foam
Whether you’re looking for sofa back and seat cushions, foam cut to size for window seat cushions, a custom bench seat, bar seating, dining chair pads, or upholstery foam for any other application, get it at GB Foam Direct. We offer a wide range of high-density foams perfect for reviving or creating upholstered furniture. It doesn’t matter if you need a soft foam, firm foam, or something in between, whatever you need, we can help.
Outdoor Cushions
We offer a special type of foam for outdoor cushions called reticulated foam. This advanced foam has a unique cell structure that helps it to retain less water and dry much faster. It’s an ideal outdoor seating foam but is also great for boat cushions, poolside furniture and more.
Caravan & Campervan Cushion Foam
Customers often come to our website in need of foam for their campervans, caravans or motorhomes. This can be for custom memory foam mattresses or cut to size foam cushions. And when it comes to campervans, we can even offer you a space-saving option that doubles up as both a seating and sleeping solution.
There are 25 different foam templates to choose from at GB Foam Direct. That includes a custom option where you can upload your own template, allowing for even more designs. If this isn’t the shape you need, be sure to check out the others. And don’t forget to contact our team directly if you have any questions.
Upholstery Cushion Replacement
When upgrading the cushions of your upholstered furniture, you need to make sure that you’re choosing the right type of foam. For seat cushion foam, depending on the thickness, we often recommend a firm or medium feel foam.
For cushions 1 - 4 inches in thickness, our GB 39H Luxury Firm Sofa Foam would be a good choice.
If you are ordering a seat cushion over 4 inches in depth, you may prefer a medium foam such as our Luxury Medium Sofa Foam GB 41M.
For back cushions, we usually recommend choosing a foam with a soft feel. One of our most popular upholstery back cushion foams is the Luxury Soft Sofa Foam - GB 39S.
We have many types of foam suitable for cushions available to buy at GB Foam Direct. You will be able to view all of them on the next step after inputting your measurements. If you have any questions about the foam we offer or are unsure which is right for you, please contact us.
Why Choose GB Foam For Your Foam Cut To Size?
Our factory is equipped with the latest CNC cutting technology and throughout the years we have employed the most talented freehand foam cutters in the industry. Many members of the team have worked for the company for several decades and their attention to detail and quality control is something that only comes with years of knowledge and experience.
We have many customers who started with us in 1976 and are still working with us today, which we like to think reflects on our vision to be the most dynamic foam converter in our industry. For us no job is too big or too small. We offer the same level of service and delivery whether you are a retail customer ordering one piece of foam from home, or a large manufacturer ordering daily.
40 Years In BUsiness
GB Foam have been offering foam cut to size from our factory since 1976.
Hand Made In The UK
We employ the most talented freehand foam cutters in the industry.
ISO 9001 Quality
Our team work to the ISO 9001 quality standards to guarantee only the best
Super Fast Delivery
All orders placed before 11:00am will be despatched for next working day delivery
5 Year Guarantee
Our foam comes with a 5 year guarantee against faults in manufacture.
Flame Retardant
Our entire range of foam exceed UK safety and flammability standards.


